Festo’s answer helps achieve a twenty-fold enhance in manufacturing

A twenty-fold increase in production was the goal of the Croatian car cosmetics company Alfa Car. To achieve this, the entire manufacturing cycle, housed in a new manufacturing plant, was automated. Festo equipped a complete solution for greater than 200 process valves – including project administration.
A number of different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of car cosmetic products. This requires advanced process automation options. The Croatian automotive cosmetics firm Alfa Car has taken a giant step into the longer term: whereas constructing a new manufacturing plant, the entire manufacturing cycle was totally automated, from the raw supplies to the bottling line for the finished merchandise. One point of focus was the seamless automation of the process valves.
A number of different substances are saved, transported, blended and bottled within the production plant.
Customised full resolution
To tackle the challenge, the company worked along with the system integrator Arp Lučko and Festo. It could be Festo’s role to venture handle the automation of the process valves. To ensure quick integration into the new system and most reliability sooner or later manufacturing course of, customised complete options have been provided that cover the complete vary, from the method valve units to the valve terminals. When selecting the mandatory parts, particular consideration needed to be paid to the potentially explosive setting.
Reliability counts
The communication between a lot of totally different automated ball valves and the new plant’s higher-level management system was also decisive for optimum course of automation. This requirement was met by a dependable solution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from completely different manufacturers could be fully automated in this method. Using a single source for the ball valve answer took the stress off each Alfa Car and Arp Lučko when it came to designing and installing the brand new system. The intensive coordination of the assorted process valve suppliers, which Festo handled as a half of its challenge administration temporary, additionally made the venture simpler.
Expert of valves ensure reliable distribution of the substances in the various process steps.
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